More Board, Less Waste: See Chi Chang's Smart Extrusion Recipe for Foam & Corrugated Sheets at K 2025
Live at Hall 12 / C01-09: See how our smart engineering transforms recycled materials and raw data into maximum output and pure profit
Are you getting the most out of every single pellet?
In today's competitive market, every gram of raw material and every kilowatt of energy counts. For manufacturers of PS/PE foam sheets and hollow corrugated boards, profitability hinges on solving three critical challenges:
- Inconsistent recycled materials that cause quality fluctuations
- Excessive startup scrap that eats into margins
- Unstable product quality that damages customer relationships
This October at K 2025, Chi Chang Machinery (CCM) isn't just showcasing another machine. We're revealing a proven recipe to win this battle—a recipe for More Board, and Less Waste.
The "Less Waste" Pillar: Your Blueprint for Conquering Recycled Materials
The promise of the Circular Economy is alluring, but the reality hits hard when your reject rate climbs every time you switch to post-consumer resin (PCR).
The difference? We don't just process recycled materials—we master them.
Our Proven Approach:
Advanced Screw Geometry Design
- Proprietary three-zone compression ratio optimized for mixed-quality PCR
- Variable pitch design that ensures consistent melt homogeneity regardless of input variation
Intelligent Vacuum Degassing System
- Multi-stage degassing removes volatile contaminants that cause quality issues
- Real-time vacuum pressure adjustment based on material moisture content
Real Results from Real Customers:
- Material waste reduction: 20% compared to conventional systems
- PCR content capability: Process up to 80% recycled content without compromising quality
- Reject rates: Dramatically lower defect rates even with challenging materials
The "More Board" Pillar: Your Engine for Predictive Production
What if your production line could think ahead? Our smart digitalization system doesn't just collect data—it predicts, prevents, and optimizes.
Smart System Core Features:
Predictive Maintenance Intelligence
- AI-powered component health monitoring with early warning system
- Prevents costly breakdowns that can cost manufacturers thousands per hour
Startup Optimization Algorithm
- Automatically calculates optimal parameters for each material batch
- Cuts startup waste significantly and reduces changeover time by half
Quality Assurance Automation
- Real-time thickness monitoring with precision control
- Automatic parameter adjustment maintains consistent quality across entire production run
Quantified Performance Improvements:
- Overall Equipment Effectiveness (OEE) increase: 30%
- Energy consumption: Significantly reduced per ton of output
- Production speed: Consistently faster and more stable runs
See the Recipe in Action: Your K 2025 Experience
Visit Chi Chang Machinery at K 2025 in Düsseldorf
Hall 12, Booth C01-09 | October 8-15
What You'll Experience:
- Live Production Demonstration Watch our extrusion line transform challenging recycled materials into premium-quality sheets in real-time.
- Interactive Efficiency Dashboard Get hands-on with our monitoring system and see how data translates into profit.
- Meet the Engineers Direct access to our R&D team who designed these breakthrough solutions.
Exclusive: Private "Efficiency Audit" Sessions
Transform your visit into a strategic advantage. Our senior engineers will conduct a personalized analysis of your production challenges and map out specific improvement strategies.
What's Included:
- Current process efficiency assessment
- Custom optimization recommendations
- ROI projections for your specific operations
- Direct follow-up support plan
50+ Years of Innovation, Proven in 80 Countries
Since 1974, Chi Chang Machinery has been the trusted partner for manufacturers who refuse to compromise on quality or efficiency. Our solutions are currently optimizing production across Asia, Europe, and the Americas, helping companies like yours turn sustainability challenges into competitive advantages.
Ready to stop extruding waste and start extruding value?
We look forward to seeing you in Düsseldorf.
Contact Information:
- Email: [email protected]
- Phone: +886-6-2612121
- Booth: Hall 12, C01-09